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Why is designing a 40 MPG car called "Rocket Science"?

My parents had a Sprint when I was in high school and that car (although small) got 42 miles to the gallon all the time. If we had technology to do that 20 years ago, why is it that the "Smart" car only gets about 40 mpg and it is being billed as this miracle? At least in the Sprint you could seat 4!



I do not understand...

by: admitted amateur 04/28/2008 7:45:12 PM
Top 250 Contributor
Re: Why is designing a car to get 40 mpg billed as rocket science?
Food for thought - and its not about "tree hugging hippes" with "ego trips":

http://www.theyrule.net/

Pick an auto company. See how long it takes to get to companies in any other major industry - steel, oil, banks - or even another auto company. Also notice the links to government and universities. And on the latter, note that the database in use here is incomplete - w/ complete data the state/university links would be more extensive.

There are "preferences" at work all over - some of them are consumer preferences, but those are likely the least of the story.
by: andrew_j 04/28/2008 8:09:18 PM
Top 20 Contributor
Re: Why is designing a car to get 40 mpg billed as rocket science?
First I have never seen a Smart car billed as a miracle. Not sure what Kool-aid your drinking.

On Sprint's no one wants tiny cars in the US. A Sprint was a death can due to lack of safety equipment, amenities(AC, Power steering, power equipment) and crash protection structure that adds weight. Lastly 40MPG was easier when cars were not as clean and lacked decent emission control. The challenge is making a compact or larger that gets 40MPG at a reasonable cost.

Good riddance to the Sprint and Geo Metro.

A new entry worth of consideration is the coming 2008 VW Jetta TDI that is going to be certified for emmisions in 50 states. Its mileage will be around 45MPG with mid 8 sec acceleration and incredible power(torque) in traffic all bundled in a very nice mid size car.

by: admitted amateur 04/28/2008 8:23:26 PM
Top 250 Contributor
Re: Re: Why is designing a car to get 40 mpg billed as rocket science?
First I have never seen a Smart car billed as a miracle. Not sure what Kool-aid your drinking. 


I imagine the reference is figurative not literal. Look at the "green" marketing by auto companies these days - completely unremarkable forms of change are billed as hard won "progress" in the "fight" to overcome technological hurdles to bring us - the now admiring public - the best that modern technology can offer. And, like marketing tends to be, its a bunch of hogwash.
Updated: 04/28/2008 08:24:19 PM
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by: Scudder 04/28/2008 8:23:29 PM
Top 250 Contributor
Re: Why is designing a car to get 40 mpg billed as rocket science?
It isn't.

This is rocket science ~ F = (m dot * V)e + (pe - p0) * Ae

by: Craig58 04/28/2008 8:49:20 PM
Top 20 Contributor
Re: Re: Why is designing a car to get 40 mpg billed as rocket science?
LOL, real rocket science. (-;
by: Scudder 04/28/2008 9:03:30 PM
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Re: Re: Re: Why is designing a car to get 40 mpg billed as rocket science?
Couldn't resist it.
by: kendan 04/28/2008 8:36:51 PM
Re: Why is designing a car to get 40 mpg billed as rocket science?
You also have to look at weight in respect to building materials. Steel is the material of choice because it is strong and inexpensive to use in manufacturing cars. Newer materials, carbon fiber and composites would make a lighter car equal to or greater in strength to steel. The problem is cost of manufaturing is much higher than steel. The tools, dyes and molds needed would also be a huge capital expense. I believe this technology will eventually be used to build cars but not until the cost of these new technologies comes down and the big car companies decide to invest in this new technology.
by: fawadquazi 05/02/2008 7:23:14 AM
Top 250 Contributor
Re: Re: Why is designing a car to get 40 mpg billed as rocket science?
The problem is not directly the cost of actual manufacturing, but as you point out the really expensive part is re-tooling auto industry with Composite manufacturing technology. Also realize that the composite manufacturing is still not really mature when it comes to large scale mass production. The good news is that a lot of companies are inreasingly using composites in their high performance cars and as the technology becomes more fimiliar and the initial R&D costs are recovered, we may see some of it in family vehicles soon. Unfortunatley where a composite vehicle completely looses it is in the mass in a collision mass still wins. We have this tendency to pick the worst case scenario of Tractor Trailer smashing into a car as a goal post of safety, that is not realistic. If any one wants to get really serious about introducing light cars, the first step will be to restrict and / or completely ban the use of lift kits in pick up trucks. It will also be needed to restrict the empty weight of the non commercial vehicles sold. But our policies are largely driven by two extreme forms of ideology and not by science, so I dont have any hopes.
Updated: 05/02/2008 07:24:26 AM
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by: meanjoe75fan 05/07/2008 1:31:27 PM
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Re: Re: Why is designing a car to get 40 mpg billed as rocket science?
I wouldn't want a carbon fiber or other composite framed car because of failure mode. Metal fails via plastic deformation, stretching (and thus absobing energy) in an impact, wheras composites just snap.

A frame made of 7075-Al, however, would be a verry nice thing!
by: B.L.E. 04/28/2008 10:08:16 PM
Top 250 Contributor
Re: Why is designing a car to get 40 mpg billed as rocket science?
A modern Toyota Yaris 5-speed manual transmission car will get 40+ mpg if you drive it as slowly as a Geo Metro will go, in spite of what the EPA sticker states.
My worst tank ever was a 70 mph highway trip against a brutal headwind, got 36.1 mpg. The Geo I owned could also be driven down to the upper 30's mpg if driven in a similar situation.
by: Triedaq 04/29/2008 3:11:58 PM
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Re: Why is designing a car to get 40 mpg billed as rocket science?
It's interesting that back in the 1940's, Nash made a model called the 600. It got its name because it would presumably travel 600 miles on a 20 gallon fill-up of the gas tank. I did know owners who would achieve 25 mpg + with these cars. These cars hauled 6 passengers and weighed about 3000 pounds. The engine was a side valve 6 with 172 cubic inch displacement. The 1949 model had true aerodynamic styling as it was designed with extensive wind tunnel testing.

It would seem that with today's more efficient overhead camshaft engines we could have achieved 40 miles to the gallon with a full sized automobile. However, people thought that the "Airflyte" styling was ugly. With plentiful, inexpensive gasoline, we moved to the finned monsters of the late 1950's. We had Buick's Dynaflow and Chevrolet's PowerGlide that depended on the torque converter rather than gearing for torque multiplication, and had plenty of slippage. Even after the mid 1970's when we had a gasoline crunch and small cars became popular, after the crunch we went to SUV's. Had we made a sustained effort to improve on the Nash design, we might have full size 40 mpg cars.
by: rocketman 05/01/2008 10:47:14 AM
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Re: Re: Why is designing a car to get 40 mpg billed as rocket science?
Agreed. I second the notion that had we as a country made an effort to deal with the oil-gasoline issue after the first gasoline crunch of the 1970s we might be driving alcohol fueled vehicles like the folks do in Brazil. We need a real effort to find an alternative fuel. Rocketman
by: stephennunnerley 04/30/2008 4:26:50 PM
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Re: Why is designing a car to get 40 mpg billed as rocket science?
in england most of our cars will average 40mpg,but most are small cars with 1.3 litre engines,also because of our rediculous petrol prices, (currently the equivalent of $10 a gallon!!),a lot of people are buying turbo diesel.my nephew drives a seat leon,(made by vw)with a high output 2.0 tdi engine,which developes 170 bhp!and will do 130mph!and he averages 45mpg!so maybe turbo diesels are the way forward in the usa?
by: admitted amateur 04/30/2008 5:53:30 PM
Top 250 Contributor
Re: Re: Why is designing a car to get 40 mpg billed as rocket science?
I wish there were easily available small econobox diesels on the market in the US. As far as I know the only one widely available are the VWs which I wouldn't touch w/ a 10ft pole - I'd rather drive a car more often than it is in the shop being fixed.
by: stephennunnerley 05/01/2008 4:57:18 AM
Top 250 Contributor
Re: Re: Re: Why is designing a car to get 40 mpg billed as rocket science?
i know what you mean!vw cars are not as reliable as people think,in england just about every manufacturer offers small diesel engine vehicles which easily get 40 mpg in town,and up to 65mpg on the motorway!no wonder theyre selling so well here in the uk,with our rediculously high petrol prices.i dont know why manufacturers dont import them into the usa,they have to meet strict euro 4 emissions standards over here,so i dont know why ford doesnt sell our european fiesta and focus with their excellent peugeot diesel engines in the usa?theyre smooth,quiet and quite powerful too!long gone are the days of dirty,noisey and slow diesels!
by: Cadman 07/03/2008 11:08:45 AM
Re: Re: Re: Re: Why is designing a car to get 40 mpg billed as rocket science?
I am anxiously awaiting the US entry of the Ford Fiesta. I don't understand the delay, this car would sell well right now with gas prices on the rise. I have held off on buying any new cars as I need a commuter car that gets OVER 35 MPG. I am wondering how many of those Diesel engine options will be available in the US. I would settle for a nice 1.6L engine like the one in my 89 Mercury Tracer. I don't know if the engine has much more than displacement in common, but my Tracer has over 374,000 one owner miles on it and has hit 42 mpg highway. The car is indestructible and has never had any work done on the engine. After all these years it uses 1 quart of oil every 2000 miles. I don't mind that is a small and somewhat cramped as long it continues to get upper 30's in mileage. I have owned a few 90's Escorts and none of them could do better than 36 mpg max.
by: Scudder 05/01/2008 8:16:04 AM
Top 250 Contributor
Re: Re: Why is designing a car to get 40 mpg billed as rocket science?
I wish more Euroboxes were available in the US. I particularly like Seat and have always regarded it as VW's nutcase division. Anything dramatic or interesting that VW don't consider within image keeping is given to Seat and they've made it very successful. They make good cars, in fact their build quality seems to be better than VW these days.

I love their hotrods.

by: rocketman 05/01/2008 8:07:06 AM
Top 250 Contributor
Re: Why is designing a car to get 40 mpg billed as rocket science?
It's a game of the marketplace and we're pawns within it. As soon as we get used to smaller 40 mpg diesels and $4.50 a gallon for diesel fuel the price will skyrocket again . . . maybe even to $10 a gallon. Used to be a time when gas prices went up even a few cents that suppliers pointed to a reason . . . a hurricane in the Gulf . . . or Mid-East wars interrupting supply . . . or something. Nowadays, prices change from hour to hour with no rationale or reason. The people who own the oil are simply making the most money that they can . . . look at profits posted by the gas companies. I know that this is a can of worms but we should really look to alternative fuels for our vehicles. Rocketman
by: hellokit 05/01/2008 9:18:47 AM
Top 20 Contributor
Re: Why is designing a car to get 40 mpg billed as rocket science?
Currently, you can, legally, make so many gallons of alcoholic beverage a year without paying the "luxury", or "sin" tax on it. It might be difficult to remove enough of the water from the alcohol to make it pure enough. There's enough technical data out there to find out how to do it.
Now, if you had an alcohol burning engine........................................!
by: jtsanders 05/01/2008 12:24:30 PM
Top 20 Contributor
Re: Why is designing a car to get 40 mpg billed as rocket science?
So that you will be willing to pay more for it. A Delta or Atlas rocket launch can cost over $400 million. What a deal that high priced ForTwo is compared to those high priced sleds!

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